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Pre Heating WVO before injector pump

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  • #16
    Re: Pre Heating WVO before injector pump

    My experience aligns with pretty much all that has been posted. Especially not bothering using any electronic fuel heating system.
    I have had the two 20PHEs block up however after many years of use with polymer material.
    Been able to clear one of them and reinstalled but can't seem to shift the blockage in the other despite lengthy soaking in ULP and many attempts blowing through with compressed air.
    Re the eBay link to the stainless 30PHE (300mm long), would it matter much if this was mounted horizontally once the flow directions had been established?
    Laurie
    Lozzer
    Senior Member
    Last edited by Lozzer; 26 July 2017, 09:02 PM.

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    • #17
      Re: Pre Heating WVO before injector pump

      I recommend that it is laid on its back (opposite side to the I/O ports, as shown in the ebay listing I linked), but the back could be on a slope from 0 to 90°. That way, there would be minimal air trapped in the heat exchanger.
      Life is a journey, with problems to solve, lessons to learn, but most of all, experiences to enjoy.

      Current Vehicles in stable:
      '06 Musso Sports 4X4 Manual Crew Cab tray back.
      '04 Rexton 4X4 Automatic SUV
      '2014 Toyota Prius (on ULP) - Wife's car

      Previous Vehicles:
      '90 Mazda Capella. (2000 - 2003) My first Fatmobile. Converted to fun on veggie oil with a 2 tank setup.
      '80 Mercedes 300D. 2 tank conversion [Sold]
      '84 Mercedes 300D. 1 tank, no conversion. Replaced engine with rebuilt OM617A turbodiesel engine. Finally had good power. Engine donor for W123 coupe. (body parted out and carcass sold for scrap.)
      '85 Mercedes Benz W123 300CD Turbodiesel
      '99 Mercedes W202 C250 Turbodiesel (my darling Wife's car)[sold]
      '98 Mercedes W202 C250 Turbodiesel (my car)[sold]
      '06 Musso Sports Crew Cab well body. [Head gasket blew!]
      '04 Rexton SUV 2.9L Turbodiesel same as Musso - Our Family car.
      '06 Musso sports Crew Cab Trayback - My hack (no air cond, no heater).

      Searching the Biofuels Forum using Google
      Adding images and/or documents to your posts

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      • #18
        Re: Pre Heating WVO before injector pump

        Thanks Tony.

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        • #19
          Re: Pre Heating WVO before injector pump

          Best thing is a hot shower unit from a 4WD store http://www.4wdworld.com.au/Glind-Car-Boat-Showers.html

          The black thing in the middle is the heat exchanger - plumb it into your cooling system and you can use the other two ports for heating water for your shower, or, in thius case, just plumb your fuel lines through them

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          • #20
            Re: Pre Heating WVO before injector pump

            Mark, that heat exchanger is similar to the Helton one I tested several years ago. If you need a lot of heat, then a FPHE is the solution. The same amount of work installing it even a 10 plate FPHE gives a lot more heat than one of those.
            If you only need a little heat, just do a 5-10% ULP/95-90% Veggie blend in the veggie tank. Much easier and cheaper than mucking around installing a heat exchanger.
            Tony From West Oz
            Vice Chairperson of WARFA
            Last edited by Tony From West Oz; 2 October 2017, 01:55 AM.
            Life is a journey, with problems to solve, lessons to learn, but most of all, experiences to enjoy.

            Current Vehicles in stable:
            '06 Musso Sports 4X4 Manual Crew Cab tray back.
            '04 Rexton 4X4 Automatic SUV
            '2014 Toyota Prius (on ULP) - Wife's car

            Previous Vehicles:
            '90 Mazda Capella. (2000 - 2003) My first Fatmobile. Converted to fun on veggie oil with a 2 tank setup.
            '80 Mercedes 300D. 2 tank conversion [Sold]
            '84 Mercedes 300D. 1 tank, no conversion. Replaced engine with rebuilt OM617A turbodiesel engine. Finally had good power. Engine donor for W123 coupe. (body parted out and carcass sold for scrap.)
            '85 Mercedes Benz W123 300CD Turbodiesel
            '99 Mercedes W202 C250 Turbodiesel (my darling Wife's car)[sold]
            '98 Mercedes W202 C250 Turbodiesel (my car)[sold]
            '06 Musso Sports Crew Cab well body. [Head gasket blew!]
            '04 Rexton SUV 2.9L Turbodiesel same as Musso - Our Family car.
            '06 Musso sports Crew Cab Trayback - My hack (no air cond, no heater).

            Searching the Biofuels Forum using Google
            Adding images and/or documents to your posts

            Comment


            • #21
              Re: Pre Heating WVO before injector pump

              I use helton HE's, never had a problem with then, they heat up really well, never get a blockage and are built for VO, not hot water or beer. They are copper, so heat fast and cover mine in insulating material, so the oil gets pretty hot. Got a few HE's for hot water, which have taken out of cars and installed heltons. My 81hdt cruiser had a hotwater heater which I've just taken out and will replace with a helton, they take up much less room and can be placed anywhere.

              Comment


              • #22
                Re: Pre Heating WVO before injector pump

                Originally posted by Tony From West Oz View Post
                Mark, that heat exchanger is similar to the Helton one I tested several years ago. If you need a lot of heat, then a FPHE is the solution. The same amount of work installing it even a 10 plate FPHE gives a lot more heat than one of those.
                If you only need a little heat, just do a 5-10% ULP/95-90% Veggie blend in the veggie tank. Much easier and cheaper than mucking around installing a heat exchanger.
                Not in my case - it was installed by the previous owner. It's up against the firewall on top of the rocker cover, and there's a spot next to it where I can install my Frantz 1 micron filter

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                • #23
                  Re: Pre Heating WVO before injector pump

                  Dr Mark are you intending to install a Franz filter to filter your vege oil? Is it the type that use a toilet roll type of paper filter?
                  Johnnojack
                  4WD Isuzu Jackaroo 3.1 200000km on WVO,(2020) 2 tank home built system 6 solenoids FPHE, heated filter fuel line and tank pickup for thicker oil. Mk. 9 version now and no changes planned as trouble free.
                  Mercedes W201 190D 1986 model: 2 tank system, bigger fuel line from tank, no heat exchanger, electric pump for diesel 22000km so far sigpic

                  Comment


                  • #24
                    Re: Pre Heating WVO before injector pump

                    Originally posted by Johnnojack View Post
                    Dr Mark are you intending to install a Franz filter to filter your vege oil? Is it the type that use a toilet roll type of paper filter?
                    Yep that's the one - I install it upstream of the standard filter. I consider it standard equipment on any car running on biofuels

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                    • #25
                      Re: Pre Heating WVO before injector pump

                      Hi Mark,

                      Originally posted by Mark View Post
                      I consider it standard equipment on any car running on biofuels
                      I have been making and using biodiesel exclusively for my diesel vehicles for the last 16 years and have never needed nor installed a Franz filter on any of them.

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                      • #26
                        Re: Pre Heating WVO before injector pump

                        Why I ask is that type of filter has problems with vegetable oil. The filter goes soft and forms tracks which means no filtering. Why I don't know, the same filter elements stay quite firm and solid when filtering engine oil. So I would recommend against using one. I have one on a shelf. As Tilly said the standard OM filter is more than adequate.
                        Johnnojack
                        4WD Isuzu Jackaroo 3.1 200000km on WVO,(2020) 2 tank home built system 6 solenoids FPHE, heated filter fuel line and tank pickup for thicker oil. Mk. 9 version now and no changes planned as trouble free.
                        Mercedes W201 190D 1986 model: 2 tank system, bigger fuel line from tank, no heat exchanger, electric pump for diesel 22000km so far sigpic

                        Comment


                        • #27
                          Re: Pre Heating WVO before injector pump

                          I would only ensure that there is a transparent case coarse filter prior to the lift pump (if your engine uses one) or prior to the main fuel filter. I use the one that is standard equipment on a Mercedes 300D. I try to position it so that it is easily accessible. I use "wingnut" hose clamps and carry a spare in a ziplock bag in case it gets blocked.
                          Click image for larger version

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                          Iit is easy to swap while wearing good clothes and the dirty one can be put back into the bag for later cleaning.
                          Life is a journey, with problems to solve, lessons to learn, but most of all, experiences to enjoy.

                          Current Vehicles in stable:
                          '06 Musso Sports 4X4 Manual Crew Cab tray back.
                          '04 Rexton 4X4 Automatic SUV
                          '2014 Toyota Prius (on ULP) - Wife's car

                          Previous Vehicles:
                          '90 Mazda Capella. (2000 - 2003) My first Fatmobile. Converted to fun on veggie oil with a 2 tank setup.
                          '80 Mercedes 300D. 2 tank conversion [Sold]
                          '84 Mercedes 300D. 1 tank, no conversion. Replaced engine with rebuilt OM617A turbodiesel engine. Finally had good power. Engine donor for W123 coupe. (body parted out and carcass sold for scrap.)
                          '85 Mercedes Benz W123 300CD Turbodiesel
                          '99 Mercedes W202 C250 Turbodiesel (my darling Wife's car)[sold]
                          '98 Mercedes W202 C250 Turbodiesel (my car)[sold]
                          '06 Musso Sports Crew Cab well body. [Head gasket blew!]
                          '04 Rexton SUV 2.9L Turbodiesel same as Musso - Our Family car.
                          '06 Musso sports Crew Cab Trayback - My hack (no air cond, no heater).

                          Searching the Biofuels Forum using Google
                          Adding images and/or documents to your posts

                          Comment


                          • #28
                            Re: Pre Heating WVO before injector pump

                            Originally posted by tillyfromparadise View Post
                            Hi Mark,

                            I have been making and using biodiesel exclusively for my diesel vehicles for the last 16 years and have never needed nor installed a Franz filter on any of them.
                            Yeah it's probably not necessary, but I'd rather err on the side of caution. But I've just set up my 1HDT on SVO and the Frantz was causing a bit of a problem. When I got up around 100kmh iut was starting to suffer fuel starvation issues. I wasn't surprised because when I was installing it I was concerned about the narrowness of the internal diametrs of it's fittings - about 4mm. I naver had a proiblem with them when running on bio, but SVO is of course thicker, even when hot.

                            But I fixed the problem by reaming them out and putting 1/4" BSP fittings in, with a much larger diameter. Problem solved, but my system now has a huge dead volume in it. Once the fuel gets into the engine bay it goes through the heat exchanger, then the Frantz, then the factory filter. So when I'm switching back to dino before I turn it off it takes 7 or 8 km driving to purge the system

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                            • #29
                              Re: Pre Heating WVO before injector pump

                              Change the location of the changeover switch to just before the stock filter, that way you only need to purge that filter.
                              Life is a journey, with problems to solve, lessons to learn, but most of all, experiences to enjoy.

                              Current Vehicles in stable:
                              '06 Musso Sports 4X4 Manual Crew Cab tray back.
                              '04 Rexton 4X4 Automatic SUV
                              '2014 Toyota Prius (on ULP) - Wife's car

                              Previous Vehicles:
                              '90 Mazda Capella. (2000 - 2003) My first Fatmobile. Converted to fun on veggie oil with a 2 tank setup.
                              '80 Mercedes 300D. 2 tank conversion [Sold]
                              '84 Mercedes 300D. 1 tank, no conversion. Replaced engine with rebuilt OM617A turbodiesel engine. Finally had good power. Engine donor for W123 coupe. (body parted out and carcass sold for scrap.)
                              '85 Mercedes Benz W123 300CD Turbodiesel
                              '99 Mercedes W202 C250 Turbodiesel (my darling Wife's car)[sold]
                              '98 Mercedes W202 C250 Turbodiesel (my car)[sold]
                              '06 Musso Sports Crew Cab well body. [Head gasket blew!]
                              '04 Rexton SUV 2.9L Turbodiesel same as Musso - Our Family car.
                              '06 Musso sports Crew Cab Trayback - My hack (no air cond, no heater).

                              Searching the Biofuels Forum using Google
                              Adding images and/or documents to your posts

                              Comment


                              • #30
                                Re: Pre Heating WVO before injector pump

                                Originally posted by Tony From West Oz View Post
                                Change the location of the changeover switch to just before the stock filter, that way you only need to purge that filter.
                                That's probably a little impractical as it would invovle a substantial amount of replumbing - a better idea is to fit a pair of 3-way solenoid valves to isolate the heat exchanger, which is the biggest contributor to the dead volume. I could then wire them into the tank switch so that when I switch back to dino the valves isolate the heat exchanger and it just goes directly into the stock filter. Anyone know where I can get some 3-way 12V solenoid valves?

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